Manufacturing & Production
Predictiv Manufacturing provides complete production control for discrete, process, and mixed-mode manufacturers. From Bill of Materials management to shop floor execution, quality control to finished goods inventory—everything connects in a single system.
Built for manufacturers in Africa who need to maximise production efficiency while managing the realities of supply chain uncertainty, power interruptions, and multi-currency operations.
Challenges We Solve
Real problems faced by manufacturing & production businesses—and how Predictiv addresses them.
Production Planning Complexity
Balancing customer demand, raw material availability, and production capacity manually.
MRP-driven planning with real-time visibility into materials, capacity, and customer requirements.
Quality Control
Quality issues discovered late in production or, worse, by customers.
Integrated quality checkpoints throughout production with batch traceability and non-conformance management.
Shop Floor Visibility
Paper-based production tracking with no real-time view of work-in-progress.
Mobile shop floor data collection, real-time production dashboards, and OEE tracking.
Costing Accuracy
Actual production costs unknown until month-end, making pricing decisions difficult.
Real-time work order costing with material, labour, and overhead allocation.
Comprehensive Capabilities
Everything you need to run your manufacturing & production operations.
Bill of Materials
- Multi-level BOM structures
- Engineering change management
- Version control and effectivity dates
- By-products and co-products
- Phantom assemblies
- BOM comparison and where-used analysis
- Cost roll-up calculations
Production Planning
- Master Production Scheduling (MPS)
- Material Requirements Planning (MRP)
- Capacity Requirements Planning (CRP)
- Rough-cut capacity planning
- What-if scenario analysis
- Demand forecasting integration
Work Order Management
- Work order creation and scheduling
- Operation sequencing and routing
- Material reservations and issuing
- Subcontracting support
- Work order splitting and merging
- Rework and scrap processing
Shop Floor Control
- Mobile work order execution
- Operation start/stop tracking
- Labour time collection
- Material consumption recording
- Production quantity reporting
- Real-time WIP visibility
Quality Management
- Inspection plans and checklists
- In-process quality checks
- Statistical Process Control (SPC)
- Non-conformance management
- Corrective actions (CAPA)
- Certificate of Analysis generation
- Supplier quality tracking
Inventory for Manufacturing
- Raw material management
- Work-in-progress tracking
- Finished goods inventory
- Batch and lot tracking
- Shelf life management
- Consignment inventory
- Min/max stock levels
Proven Results
Why Predictiv for Manufacturing & Production
Flexible Manufacturing Modes
Support discrete, process, repetitive, and project-based manufacturing in a single system. Configure for your specific production style.
Offline Shop Floor
Production doesn't stop when the internet does. Shop floor terminals continue operating offline and sync when connectivity returns.
African Supply Chain
Handle the reality of long lead times, unreliable suppliers, and currency fluctuations with robust procurement planning and multi-currency costing.
Integrated Quality
Quality isn't an afterthought. Built-in quality management at every stage—receiving inspection, in-process checks, and final QC.
Food Processing Company
Challenge
A beverage manufacturer struggled with batch traceability, quality consistency, and production scheduling across two facilities.
Solution
Implemented Predictiv Manufacturing with batch tracking, quality checkpoints, and integrated production planning.
Results
- Full batch traceability from raw material to customer delivery
- Quality reject rate reduced from 8% to 1.5%
- Production planning time cut from 2 days to 4 hours
- Achieved food safety certification requirements
Is Predictiv Right for You?
We work best with businesses that match this profile.
Company Profile
- Discrete manufacturers (assembly, fabrication)
- Process manufacturers (food, beverage, chemicals)
- Mixed-mode operations
- Contract manufacturers
- OEMs and component suppliers
Scale
- 20+ production employees
- Multiple work centres or production lines
- 50+ active BOMs
- $2M+ annual revenue
Pain Points
- Production scheduling chaos
- Quality issues and rework
- Unknown true product costs
- Material shortages disrupting production
- Paper-based shop floor tracking
Ready to Transform Your Manufacturing & Production Operations?
See how Predictiv can solve your specific challenges. Book a personalised demo with our manufacturing & production specialists.